Principal Mechanical Engineer – DCI Pipes, Frames and Structures

This is a fully remote position, open to applicants in India.

📋 Description

• Create and engineer mechanical frames, enclosures, and support structures for power and cooling solutions in data centers.

• Design and integrate hydronic systems, including pumps, piping networks, valves, and heat exchangers.

• Conduct advanced structural analysis utilizing FEA tools under static, dynamic, seismic, and thermal conditions.

• Assess load paths, stress concentrations, and fatigue life of structural components.

• Develop metal enclosures with a focus on airflow, thermal containment, EMI shielding, and environmental protection.

• Evaluate materials, coatings, and manufacturing technologies.

• Engage with customers and participate in site visits to better understand deployment constraints.

• Generate CAD models and fabrication drawings for weldments, sheet metal, and machined components.

• Choose materials and fabrication methods that optimize cost, performance, and reliability.

• Work collaboratively with electrical, thermal, and systems engineering teams.

• Lead mechanical design reviews and cross-functional design validation efforts.

• Maintain Bills of Materials (BOMs), specifications, test plans, and engineering change orders.

• Promote design-for-manufacturability, cost reduction, and enhancements in performance.

• Collaborate with suppliers and customers to address fabrication challenges and ensure quality standards.

• Support lifecycle management, obsolescence planning, and alternative sourcing strategies.

• Perform root cause analyses and implement corrective actions for mechanical failures or field-related issues.

• Ensure designs are conducive to effective airflow management, thermal containment, and cooling system integration.

• Work alongside compliance and certification teams to meet regulatory standards.

• Mentor junior engineers.

• Undertake additional duties and responsibilities as assigned.

⛳️ Requirements

• Bachelor’s degree in Mechanical Engineering or a related field.

• Over 5 years of experience in mechanical design and fabrication.

• Proficient in CAD software such as SolidWorks, Creo, or Inventor.

• Skilled in FEA software like ANSYS or Abaqus.

• Strong understanding of welding, sheet metal forming, and machining processes.

• Experience in structural design for heavy machinery or large assemblies.

• Familiar with thermal and airflow considerations relevant to enclosure design.

• Excellent interpersonal, communication, and collaboration skills across functions.

• Capability to work independently with minimal supervision.

• Proficient in reading and interpreting technical documents, procedures, and regulations.

• Ability to compose reports, correspondence, and procedural guides.

• Competent in presenting information and addressing inquiries from management, clients, and the public.

• Skillful in influencing others and sharing best practices.

• Capable of assessing projects, articulating risks, and establishing milestones.

• Familiarity with stage-gate processes in project lifecycle management.

• Experience mentoring junior engineers.

• Knowledgeable in hydronic systems, fluid dynamics, pressure-drop calculations, and pipe sizing.

• Preferred: Master’s degree in Mechanical Engineering or a related field.

• Preferred: Active Professional Engineer (PE) license.

• Preferred: Experience in designing data center, telecom, or industrial power/cooling products.

• Preferred: Understanding of regulatory and safety standards for data center infrastructure.

• Preferred: Experience in prototype fabrication and testing.

• Preferred: Familiarity with global suppliers and contract manufacturers.

🏝️ Benefits

• Competitive salary and performance-based bonuses.

• Comprehensive health, dental, and vision insurance.

• Retirement savings plan with company match.

• Opportunities for professional development and continuing education.

• Flexible work hours and remote work options.

• Supportive and inclusive company culture.