Manufacturing Engineer – Module Frames

This is a fully remote position, open to applicants in Kentucky, +3 more states.

📋 Description

• Assist in the launch, commissioning, and scaling of new equipment at supplier sites, both domestically and internationally.

• Engage in product development from initial concept to design release, offering insights on manufacturing feasibility and recommendations for DFM/DFMA.

• Collaborate with suppliers to gather and integrate external DFM feedback along with capabilities constraints.

• Examine engineering drawings, specifications, and design modifications; pinpoint manufacturability risks and suggest engineering solutions.

• Facilitate structured design release checkpoints by providing engineering advice based on manufacturability, process capability, cost influences, and supplier readiness.

• Spearhead and/or promote innovation in manufacturing technologies and technical readiness initiatives for the intricate roll forming of steel products.

• Organize and implement prototype builds, supplier trials, and on-site validations; confirm functional intent and key/critical dimensions using appropriate measurement and inspection techniques.

• Direct technical value engineering and cost-reduction efforts for module frame products by identifying cost drivers and formulating engineering solutions.

• Specify and validate manufacturing readiness deliverables, as necessary: process flows, manufacturing risk assessments, inspection strategies, work instructions, packaging requirements, and ramp-readiness checklists.

• Capture best practices throughout the group and implement standardized solutions across the supplier network.

• Take part in NPI readiness reviews and cross-functional discussions as needed.

⛳️ Requirements

• Bachelor’s degree in an Engineering discipline from an accredited institution with a minimum of 10 years of relevant experience in manufacturing engineering/industrialization for complex roll-formed steel components and assemblies in an OEM or contract manufacturing setting.

• At least 10 years of experience in design for manufacturing, steel manufacturing processes, or steel machinery (leading CAPEX projects that involve implementing machinery or equipment into factories).

• Minimum of 5 years of experience serving major OEM clients in renewable energy, automotive, consumer electronics, consumer goods, or industrial manufacturing (experience with solar trackers is a plus).

• Significant experience with roll forming complex steel shapes and fabrication processes (including roll forming, stamping, welding, casting, laser cutting, machining, coating/finishing, assembly, automation).

• Familiarity with engineering change management within a PLM system and the discipline to carry out controlled implementation.

• CAD collaboration skills for manufacturability assessments (SolidWorks or equivalent) and the capability to interpret engineering drawings and specifications.

• Practical knowledge of Lean Manufacturing/Six Sigma principles and structured problem-solving techniques (such as 8D, 5-Why, Pareto).

• Strategic mindset with the ability to provide clarity, structure, and actionable steps to ambiguous plans and technical challenges.

• Exceptional oral and written communication skills in English, including the capability to organize, conceptually interpret, and clearly convey materials developed collaboratively.

• Proven ability to manage large, complex change initiatives and drive results through effective use of facts and quantitative data, as well as influence, persuasion, and relationship management.

• Willingness to travel 75% of the time (both internationally and domestically).

🏝️ Benefits

• Innovate with Purpose: Your contributions directly support the acceleration of the global transition to renewable energy.

• Global Impact: Collaborate with top-tier engineers, suppliers, and partners from around the world.

• High-Growth Environment: Join a dynamic, mission-driven team that is shaping the future of solar technology.

• Empowered Culture: We appreciate bold ideas, genuine collaboration, and an unwavering commitment to excellence.